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Energy Audit

We help industries avoid downtime through deep diagnostics and material insights.

Energy Audit

11 September 2025

Energy Audit is a systematic evaluation of energy consumption, losses, and efficiency across industrial facilities. The objective is to identify opportunities for energy conservation, cost reduction, and performance improvement without compromising safety or production requirements.

Energy audits provide a clear understanding of how energy is used and where improvements can be made through operational changes, equipment upgrades, or process optimization.


Why Energy Audit Is Required

Rising energy costs and efficiency targets require structured evaluation. Energy audits help address challenges such as:

  • High and uncontrolled energy consumption

  • Lack of visibility into energy losses

  • Inefficient equipment or operating practices

  • Need for compliance with energy efficiency regulations

  • Identification of cost-effective energy saving measures

Data-driven audits enable sustainable energy management.


Scope of Energy Audit

Energy audit services typically cover:

  • Electrical systems and power consumption

  • Boilers, furnaces, and thermal systems

  • Compressed air and utility systems

  • Process equipment and auxiliaries

  • Energy monitoring and management practices

The scope is defined based on facility size and objectives.


Audit Methodology

Energy audit is conducted through a structured process.

Collection and analysis of energy consumption data.

On-site inspection of equipment and systems.

Measurement of key operating parameters.

Identification of energy losses and inefficiencies.

Evaluation of energy conservation opportunities.

Development of recommendations with savings potential and payback analysis.


Tools, Techniques and Standards

Energy audits are supported by:

  • Energy monitoring and measurement instruments

  • Data analysis and benchmarking tools

  • Engineering evaluation techniques

Audits align with national and international energy management guidelines.


Key Benefits

  • Reduced energy consumption and operating cost

  • Improved process and equipment efficiency

  • Identification of quick-win and long-term savings

  • Support for sustainability and compliance goals

  • Enhanced operational awareness


Industries and Applications

Energy audits are applied across power plants, refineries, petrochemical facilities, chemical industries, manufacturing plants, and large industrial complexes.

Applications include thermal systems, electrical networks, and utility optimization.


Energy Audit provides actionable insights into energy usage and efficiency. By identifying practical improvement opportunities, this service supports cost reduction, sustainability, and improved operational performance.


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Failure Analysis

Remaining Life Assessment of Process Plant Components

Remaining Life Assessment of Boilers (IBR and international guidelines)

Life Assessment Based on Omega Method (ACRT)

Knowledge-Based Audit for Power Plants

Remaining Life Assessment of FRP/GRP Tanks

Fitness For Service (FFS) Assessment

Fire Damage Assessment

Engineering Critical Analysis (ECA) as per API-1104)

Structural Stability Assessment
& Certification

Engineering Design Review

Risk-Based Inspection (RBI) Assessment – API 580/581

Asset Integrity Management (AiOM Tool)

3D Laser Scanning & Digital
Documentation

Technical Support for Indigenization
/ Localization

Material Selection & Vendor Audit

Electrochemical Studies for Material Selection & Corrosion Behaviour

Cathodic Protection

Advanced SEM & EDS

Critical Weld Solutions & Repair Methodology

Specialized Metallography

Energy Audit

Plant Life Extension

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