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Cathodic Protection

We help industries avoid downtime through deep diagnostics and material insights.

Cathodic Protection

11 September 2025

Cathodic Protection is a corrosion control technique used to protect buried or submerged metallic structures by reducing or eliminating electrochemical corrosion reactions. This service involves the design, evaluation, and optimization of cathodic protection systems to ensure effective long-term protection of critical assets.

Cathodic protection is commonly applied to pipelines, storage tanks, marine structures, and underground installations where corrosion risk is high.


Why Cathodic Protection Is Required

Metallic structures exposed to soil, water, or aggressive environments are susceptible to corrosion. Cathodic protection helps address challenges such as:

  • Corrosion of buried and submerged assets

  • Loss of wall thickness and structural integrity

  • Leaks and environmental incidents

  • Inadequate performance of existing protection systems

  • Regulatory and safety compliance requirements

Properly designed cathodic protection significantly extends asset life.


Scope of Cathodic Protection Services

Cathodic protection services typically include:

  • Design of cathodic protection systems

  • Evaluation of existing CP system performance

  • Troubleshooting and optimization

  • Monitoring and performance assessment

  • Documentation and compliance support

Both sacrificial anode and impressed current systems are addressed.


Methodology

Cathodic protection services follow a structured engineering approach.

Assessment of asset type, environment, and corrosion risk.

Design or review of cathodic protection systems based on service conditions.

Field measurements to evaluate protection levels and system performance.

Adjustment and optimization of system parameters.

Development of monitoring and maintenance plans.

Documentation of compliance with applicable standards.


Tools, Techniques and Standards

Cathodic protection services are supported by:

  • Field potential measurements and surveys

  • Electrical and corrosion monitoring instruments

  • System design and performance evaluation tools

All services comply with NACE, ISO, and relevant national and international standards.


Key Benefits

  • Effective corrosion protection of buried and submerged assets

  • Extended service life of critical infrastructure

  • Reduced maintenance and repair costs

  • Improved safety and environmental protection

  • Compliance with regulatory requirements


Industries and Applications

Cathodic protection is widely applied in oil and gas pipelines, storage tanks, marine structures, water and wastewater systems, and underground installations.

Applications include onshore and offshore pipelines, tank bottoms, jetties, and port facilities.


Cathodic Protection provides a proven and effective method for controlling corrosion in buried and submerged assets. By ensuring proper design and monitoring, this service supports long-term asset integrity and safe operation.


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Remaining Life Assessment of Process Plant Components

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Life Assessment Based on Omega Method (ACRT)

Knowledge-Based Audit for Power Plants

Remaining Life Assessment of FRP/GRP Tanks

Fitness For Service (FFS) Assessment

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Engineering Critical Analysis (ECA) as per API-1104)

Structural Stability Assessment
& Certification

Engineering Design Review

Risk-Based Inspection (RBI) Assessment – API 580/581

Asset Integrity Management (AiOM Tool)

3D Laser Scanning & Digital
Documentation

Technical Support for Indigenization
/ Localization

Material Selection & Vendor Audit

Electrochemical Studies for Material Selection & Corrosion Behaviour

Cathodic Protection

Advanced SEM & EDS

Critical Weld Solutions & Repair Methodology

Specialized Metallography

Energy Audit

Plant Life Extension

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