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Asset Integrity Management (AiOM Tool)

We help industries avoid downtime through deep diagnostics and material insights.

Asset Integrity Management (AiOM Tool)

Asset Integrity Management (AiOM Tool)

11 September 2025

Asset Integrity Management using the AiOM Tool is a digital and engineering-driven approach to managing the health, reliability, and risk of industrial assets throughout their lifecycle. The AiOM Tool integrates inspection data, risk assessment, remaining life studies, and engineering evaluations into a centralized platform to support informed decision-making.

This service enables organizations to transition from reactive maintenance to proactive and integrity-based asset management.


Why Asset Integrity Management Is Required

Modern industrial assets operate under increasing pressure due to ageing infrastructure and changing operating conditions. Asset Integrity Management helps address challenges such as:

  • Fragmented inspection and integrity data

  • Difficulty in tracking asset health over time

  • Reactive maintenance and unplanned shutdowns

  • Limited visibility of high-risk assets

  • Need for data-driven integrity decisions

AiOM provides a structured and transparent integrity framework.


Scope of Asset Integrity Management

Asset Integrity Management using the AiOM Tool typically covers:

  • Pressure equipment and piping systems

  • Static and rotating equipment

  • Structural components

  • Inspection, risk, and integrity data

  • Remaining life and fitness-for-service inputs

The scope is customized based on asset type and operational requirements.


Implementation Methodology

Asset Integrity Management implementation follows a structured process.

Compilation and validation of asset register and integrity data.

Integration of inspection, RBI, RLA, and FFS outputs into the AiOM platform.

Risk ranking and health assessment of assets.

Definition of inspection plans, monitoring strategies, and mitigation actions.

Continuous updating of asset condition and risk profile.

Generation of dashboards and reports for decision support.


Tools, Techniques and Standards

Asset Integrity Management is supported by:

  • AiOM digital integrity platform

  • Risk and reliability assessment tools

  • Inspection and engineering data integration

  • Industry best practices and standards

The system aligns with API, ASME, ISO, and asset integrity management guidelines.


Key Benefits

  • Centralized visibility of asset health and risk

  • Improved decision-making based on real data

  • Reduced unplanned downtime

  • Optimized inspection and maintenance planning

  • Enhanced regulatory and audit readiness

  • Long-term asset reliability and safety


Industries and Applications

Asset Integrity Management using AiOM is applied across oil and gas, refineries, petrochemical plants, power generation, fertilizer and chemical industries, and large process facilities.

Applications include integrity management of ageing plants and complex asset portfolios.


Asset Integrity Management using the AiOM Tool provides a structured, digital, and engineering-based approach to managing industrial assets. By integrating inspection, risk, and life assessment data, this service supports safer operation, improved reliability, and sustainable asset performance.


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Failure Analysis

Remaining Life Assessment of Process Plant Components

Remaining Life Assessment of Boilers (IBR and international guidelines)

Life Assessment Based on Omega Method (ACRT)

Knowledge-Based Audit for Power Plants

Remaining Life Assessment of FRP/GRP Tanks

Fitness For Service (FFS) Assessment

Fire Damage Assessment

Engineering Critical Analysis (ECA) as per API-1104)

Structural Stability Assessment
& Certification

Engineering Design Review

Risk-Based Inspection (RBI) Assessment – API 580/581

Asset Integrity Management (AiOM Tool)

3D Laser Scanning & Digital
Documentation

Technical Support for Indigenization
/ Localization

Material Selection & Vendor Audit

Electrochemical Studies for Material Selection & Corrosion Behaviour

Cathodic Protection

Advanced SEM & EDS

Critical Weld Solutions & Repair Methodology

Specialized Metallography

Energy Audit

Plant Life Extension

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