As India’s energy grid rapidly adapts to incorporate large volumes of Renewable Energy, Coal-Based Thermal Power Plants (CBTPPs) are under increasing pressure to operate flexibly, reliably, and sustainably . These plants must frequently shift between varying load conditions—often outside their original design parameters. This shift introduces new degradation mechanisms , making the conventional approach to inspection and integrity management less effective . To address this

Eddy Current Testing (ECT) is a non-destructive testing method used to detect surface and near-surface defects in conductive materials. It operates on the principle of electromagnetic induction, where an alternating current passing through a coil generates a magnetic field. This magnetic field induces circulating currents, known as eddy currents, in the conductive material being tested. A defect in the conductive material disturbs the path of eddy currents, creating a local

Tensile­­­­ test provides valuable insights into various material properties, which are crucial for engineering and manufacturing applications. Here’s a breakdown of the benefits of tensile testing, accompanied by descriptions of images that could illustrate these concepts: Benefits of Tensile Testing 1. Determines Mechanical Properties Benefit: The tensile test measures key properties such as tensile strength, yield strength, elongation, and modulus of elasticity. These p

Two Days Certificate Training On "Heat Exchanger Damage Mechanism, Material Selection, Inspection & Failure Investigation." Program on : 14th  & 15th December 2023 Course Need : Understating of damage mechanisms prevailing in the Heat exchanger. Gain a valuable practical understanding of principles of degradation that occurs in short term & long term operation of Heat Exchangers. Attitude to analyze the difference in metal behavior helps to decide better mitigation to the per

SINGLE DAY TRAINING ON BASICS OF METALLOGRAPHY FOR ENGINEERS The one-day intensive training on "Metallography for Engineers" is aimed to provide comprehensive understanding of metallographic techniques, enhancing material characterization skills, and emphasizing practical application and problem-solving in metallography through real-world examples. Program on : 30 June Friday 2023 Aspiring individuals will gain a comprehensive understanding of the following subjects. Introd

TWO-DAYS INTENSIVE TRAINING ON WELDING PROCEDURE SPECIFICATION (WPS), WELDING PROCEDURE QUALIFICATION (PQR) AND WELDER PERFORMANCE QUALIFICATION (WPQ). - A CERTIFICATE PROGRAM Course Objectives Understand the basics of welding, including the different types of welding processes, welding equipment, and welding safety measures. Understand the purpose and importance of WPS, PQR, and WPQ in the welding industry. Learn how to develop a WPS and PQR, including the essential elements

Two Days Program on Boiler Tube Failure Interface between Operation & Maintenance Gain expertise to conduct basic failure investigations, communicate with experts on complex cases, and invent solutions to improve reliability, cost savings, and profitability. Course Objectives Develop Aspirant's abilities to create and implement effective strategies for boiler tube asset integrity. Develop Aspirant's abilities to interface operational and maintenance practices responsible for

SINGLE DAY TRAINING ON BASICS OF MATALLURGY FOR ENGINEERS Having a proper appreciation of metallurgy is a must for the professionals working in the functional areas of proposals, engineering, supply chain management, production execution, quality. COURSE OBJECTIVES To understand significance and importance of metallurgy in process Industry. To evolve systematic properties for material selection based on metallurgical principles. To realize the importance of knowledge of metal

In a complete nondestructive test solution, phased array ultrasonic testing (PAUT) and time-of-flight diffraction (TOFD)  play mutually exclusive roles. For defects detection, PAUT and TOFD  employ different techniques even though the instrument consist same equipment. Still, it is not about differences but combined use that delivers an optimum and accurate result. Together, these two techniques increase the probability of detection without significantly increasing the amount

In recent years, industries have felt the importance and need for digital asset integrity systems. An Asset Integrity Maintenance is a process that ensures that an asset (power, oil and gas, refinery, chemical and petrochemical process plants) can perform its function effectively and efficiently with increasing safety and profits. To ensure that an asset will function over its lifetime, well-run maintenance strategies ensure that the people, systems, processes, and resources

For any industry, equipment is the muscle crunching for mass production, and engineers are the backbone. The expert combination of man and machine keeps the industry alive for decades. When an industry ages, high-end equipment faces functional degradation such as corrosion , material degradation, failures and various major or minor mishaps.It is crucial to maintain the quality of industrial assets for quantitative productions. Industry experts at TCR Advanced are enthusiasts

The operations of industrial assets without interruption are possible through routine maintenance regulated by periodic non-destructive tests. In industry, most accidents occur due to leakage in components, causing loss and destruction. Helium Leak Test is a profound method of detecting leaks compared with pneumatic and hydro tests. It provides accurate test results in less time, and the chances of errors are minimal compared to other leak testing methods. The helium Leak Te

Chemical testing and analysis are essential for understanding elements and materials' quality composition in goods, industrial processes, and production. Effective chemical testing requires specialist industry knowledge and competence in using the most appropriate methodology.   Yet, let's understand the top 10 Chemical testing used in the industrial sector -  10) Coating thickness - Elcometer (also known as paint meters) measure the thickness of dry films. Due to the import

TCR Advanced's innovation - ARTiS™ , an automated robotic crawler, is a revolutionary inspection system for reformer tubes. This system is an aid for holistic tube inspection that includes creep strain measurement, bowing assessment, thickness measurement and Ultrasonic testing. Reformer Tubes are an integral part of many industries such as oil & gas, petroleum, fertilizers, etc. The failure of reformer tubes can lead to massive loss. Thus, ARTiS is an advanced non-destructiv

Mechanical testing is a vital part of the manufacturing process to determine the material properties and verify the safety of the final product. It plays a pivotal role in ensuring cost-effectiveness and technological advancement. It helps design and manufacturing teams validate the product and improve quality. The categorisation of appropriate test methods is done by analysing the product's specifications. Engineers often inspect product samples assembling with Finite Elemen

Each non-destructive tests are unique assessment techniques that help an industrial asset restrict undue flaws that hamper the churning of machinery. It is also crucial that these tests are carried out precisely for accurate and unbiased results that cater to the industry's betterment. For a successful NDT services, engineers should keep four integral concepts in mind. Knowledge Both the NDT services taker and service provider need to know the limitations and advantages of ND

Choose the best rated NDT service - helium leak test for authentic results and safety assurance. What is the Helium Leak Test ? With the continuous mass production in industries, heavy machinery often face ruptures that the naked eye cannot see. These ruptures obstruct the continuity forming a leakage in the containers that directly impedes the quality of production as well as creates an unsafe environment for people working around. To solve this dilemma, we at TCR Advanced o

Every equipment in the plant performs different functions, contains various service fluids, operate at diverse pressure and temperature condition and having varying implication on plant operation. Failure of each equipment has different consequences. Thus every equipment asks for distinctive evaluation for the reliable and safe operation of the plant. There are numerous cases where the plant is following every scheduled inspection/maintenance activity, but still faces the con

Hydrogen generation units in refineries, fertilizer and chemical industries are critical equipment for further row material processing. The hydrogen is manufactured in tubular reactors – referred as catalytic tubes or main tubes or reformer tubes. The proper functioning of these units is vital to achieving continuous production. Unscheduled breakdown of these units can bring down the plant to complete halt with a high degree of temperature swings in many associated units. An

Tubes operating in Crude Heating service in one of the refineries were removed on sampling basis after 30 years of service. The sampling was done for the purpose of remaining life assessment, based on Part 10B of API579 / ASME FFS-1. The procedures in Part 10B require creep life calculations based on two special parameters relating to in-service ageing of material – referred to as Ä cd and Ä sr . The material of constructions of these sample were: SA106 Grade B, A 200 Grade