TCR ADVANCED ENGINEERING P. LTD.

AN NABL ACCREDITED LABORATORY AS PER ISO / IEC 17025

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Frequently Asked Questions -  Material Inspection Services


Can you inspect Grinding Balls that we purchase from a manufacturer in India based on our requirement?

TCR can certainly carryout on-site inspection of grinding media balls on your behalf at your manufacturer/vendor location in India. Our inspection engineers will oversee any in-house tests carried out by your manufacturer/vendor as well as draw random samples that will be tested at our laboratory in Mumbai, India.

Our charges for inspection will depend on location of the place of inspection and whether all quantities are offered in one visit or more visits are required. Please let us know these details so that we can submit our most competitive quote to you.
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Can you inspect furniture and other goods that we purchase from our supplier in India?

We can realize that problem that you may have when you receive defective goods. We as an independent inspection agency can certainly inspect goods on your behalf and on satisfactory observations clear the consignment for dispatch.

In order to make a proper quotation for our services, we need to know the following:

  • What is the frequency of dispatches and location of each supplier in India.
  • What is the number of items per lot (approx)?
  • Is there any particular specification given by you for packing? If yes, please send us the details of the same so that we know how you want them to pack.
  • Whether you would permit repaired goods in case we find a defect and the supplier wants to repair and offer these again for inspection. In such an event, extra time is involved and the same need to compensate us for longer stay.
  • How do you want the inspection certified? We can send you digital photographs, diagrams, etc.
  • Communication plan, including frequency of conference calls with the inspector
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Can you act as a inspecting and certifying agency during our company procurement of MS cum SS tanks from suppliers in Mumbai, India?

We are pleased to offer our services in the field of testing and fabrication inspection for equipments being fabricated by companies based in Mumbai, India. Such a service is also offered for the rest of India.

We would carry out inspection as per your approved drawings & designs and carry out raw material sampling and testing to ascertain conformity to specifications.

We will undertake the following services-

  1. Raw material inspection & sampling:- To carry out visual inspection of raw materials, size verification and draw samples for testing.
  2. Fabrication Inspection:- Scope would include welding procedure qualification, welder qualification, welding inspection, assessing radiography (if radiography is prescribed), sound blasting inspection, painting & coating inspection. The extent of inspection could be decided by you (partial or complete).
  3. Material Testing:- Raw material and welding qualification test coupons to be tested as per specification requirements. Test charges will be as per our price list which can be downloaded from our website. The extent of sampling and testing will be decided based on mutual understanding.

With our 31 years experience in the field of Metallurgy and Corrosion, we will suggest you the types of tests that you need to carryout to ensure full design service life of your equipments. You can also draw on our experience in material selection for your specific needs and whenever you need to improve performance or service life.
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A Hong Kong based company wishes to buy a cargo of 40,000mt iron ore from a vendor in India. Can TCR make an inspection for the cargo?

Yes, TCR Engineering Services from Mumbai, India can carryout an inspection of the cargo and in order to make a firm quotation, we need following information - Port from where shipment will take place, whether all 40000 MT is in one consignment or will be shipped in two or more lots and any special sampling instructions.
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Can you perform third party and pre-shipment inspection on our supplier in India?

TCR is well equipped to perform material inspection prior to shipment of goods from India. 3rd Party inspection services of TCR are supplemented with our full service, ISO 17025 accredited independent material testing laboratory. The on-site inspection team covers all the states across India. We can also undertake inspection in other parts of the world. The pricing structure for the on-site inspection services is set competitively and is based on man-day charges.

TCR's independent, third-party inspection and quality assurance services, includes, Factory Audits, OEM Development, Raw Material Inspection, Initial Production Check, In-Production Check, Random Inspection and Loading Supervision directly on-site at the supplier's location in India. We can check dimensions, chemical composition, material specification, mechanics, and defects during heat treatment, etc.

Our expert engineering team in India and our account management team in USA, jointly look forward to working on your account.
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Can you offer the service of checking parts to drawings and samples? How much would you charge?

Our charges for inspection of dimensions at your vendor’s premises will be US $ 100 /per day plus transportation charges from our laboratory in Mumbai. Please note that all quality requirements are to be meet by your vendor and our job will only be to guarantee you whether the parts meet your defined dimensions/requirements or not. TCR will send a report upon completion of the inspection assignment.
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We are importing digital weighing machines from India and need to know if TCR can provide a quality assurance certificate for this item?

TCR can certainly carry out quality inspection on your behalf. Please give us details of digital weighing balances such as capacity, place of inspection and scope of inspection so that we can get you a most reasonable quote.
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Can you conduct dimension checking of forging during inspection in India?

TCR is well equipped to perform material inspection prior to shipment of your forging goods from India. 3rd Party inspection services of TCR are supplemented with our full service, ISO 17025 accredited independent material testing laboratory. Our Inspection Services team members travel from our offices in Mumbai, Delhi, Panipat (Punjab), and Baroda to conduct on-site inspection services.

TCR's independent, third-party inspection and quality assurance services, includes, Factory Audits, Raw Material Inspection, Initial Production Check, In-Production Check, Random Inspection and Loading Supervision directly on-site at the supplier's location in India. We can check dimensions, chemical composition, material specification, mechanics, and defects during heat treatment, etc.

Our inspectors can select a pre-determined number of samples from production at a factory and seal them, label & send them to our material testing laboratory for testing according to your requirements. At the TCR Engineering Services material testing laboratory in Mumbai we provide physical, chemical, NDT (ultrasonic), corrosion and other tests.

Our charges for inspection of dimensions at your vendor’s premises will be US $ 100 per day/per engineer plus transportation charges (T&E charges are typically around US$15.00-25 per day) from our laboratory in Mumbai or field office near Delhi in India. A 12.24% service tax is added on all invoices. Please note that all quality requirements are to be meet by your vendor and our job will only be to guarantee you whether the parts meet your defined dimensions/requirements or not. TCR will send a report upon completion of the inspection assignment.

Charges for material testing will be billed at actuals depending on the test performed.

The inspection engineer that will be assigned to your account has a degree in engineering and strong experience in Forgings. He/She has inspected forgings for international buyers like yours and is well versed with reporting standards.

All our inspection engineers are well experienced in performing inspections on Forgings, having done the same for a number of companies as per international quality standards. Our engineers can fill your status reports, corrective action reports and send the same via email upon completion of the inspection activity. Our on-site inspection team members are mobile and can be sent across any place in India.

Payment terms are at the end of 10 days of inspection work or completion of the project (whichever is earlier). Payment can be made via electronic wire transfer or credit card (using paypal).

We'd like are clients to respond to the following questionnaire:

  • In order to ensure tolerances, we require you to furnish us with engineering drawings, jigs and gauges as necessary. Typically we require your supplier to provide our inspection engineer with a Dial Vernier (to measure thickness, diameter, length, width etc.), Radius Measuring device (digital) to determine exact radius as well as a Angle measuring device to measure angles and not just compare them. Should your supplier not have any of these tools, please let us know of the same so that alternate arrangements can be made.
  • How is your supplier measuring angles in Forgings currently? We can measure angle by laying it out on a table and using a protractor with a sine bar. In our lab we have Micrometers, vernier caliper, height gauge, dial gauge set up, pillar gauge, radius gauges, angle gauge and shadowgraph (wherever feasible).
  • Are CMM and Shadowgraph facilities available with you supplier? If not, did you want us to measure using CMM and Shadowgraph.
  • If a shadowgraph measurement is needed, our inspection engineer will send the sample to our lab in Mumbai where we will need to make a tracing of various radius and do the matching which will initially be time consuming. This will cover all dimensions and the cost per piece would be US$ 30 (+12.24% service tax). Please note that we may have to make certain set up and therefore it may take longer for the first batch. Once the setup is made measurements will be faster for the next batch onwards. In case of sending samples to our lab there will be a shipping charge per piece that will be billed at actual as well. If this method is used our inspection engineer will do an on-site visual dimension check and can then send a few pieces (number of pieces to be defined as per your guidelines) over to our laboratory in Mumbai, India. Upon completion of in-depth dimension checking these pieces will be sent back with our inspection stamp back to your supplier. Our inspection engineer will make a return visit during a loading audit.
  • With regards to measurement using CMM, we can quote on a cost only after we have checked the sample forging as the cost will depend on time consumed. Typical charges for CMM will be US $40.00 (+12.24% service tax) plus cost of shipping the forging to our lab in Mumbai from the on-site location.
  • Did you need any loading audit as well? What are your parameters for the shipping audit?
  • Do you have a production schedule defined with your supplier and are the inspection dates determined currently. We'd appreciate a week's time to mobilize our inspection engineer.
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Do you have Thickness Gauge measurement technicians?

We can deploy both Senior Technician (with classification from International association of classification society & has previous experience in dry docks and ships) as well as Junior Technicians.
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